Energy Saving in Acid Lead Battery Factory with Container Formation Facility

Representative Participant
Hitachi Chemical Company, Ltd.
Partner Participant: Hitachi Chemical Energy Technology (Vietnam) Co., Ltd.
Host Country
Vietnam
Selected Year
2015
Type
JCM Model Project
Sector
Energy Efficiency
Registered
Active

Outline of GHG Mitigation Activity

Currently, CSB Battery (Vietnam) manufactures small valve-regulated lead-acid (VRLA) batteries* (so-called sealed battery) with the tank formation method (See the chart below). This project introduces container formation method to some production lines, and about 60% of CO2 from fossil fuel combustion is reduced by integrating formation and charging processes, which consume much of energy in the 11-step battery production, and eliminating a drying process and LPG usage. Furthermore, this new formation method reduces water consumption by removing washing step.

(*Compared to flooded lead-acid battery, it doesn’t need to refill water and is utilized in various ways, such as in uninterruptible power supply (UPS).)

Expected GHG Emission Reductions

3,825 tCO2-eq./year

= Reference emission reductions (RE)
    − Project emission reductions (PE)
= 7,293.1 [tCO2/year] − 3,467.4 [tCO2/year]

RE: CO2 emissions from battery production with tank formation method
PE: CO2 emissions from battery production with container formation method

Site of JCM Project

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JCM Methodology

Methodology No. Title Methodology Proponent
VN_AM009 Ver1.1 Installation of Container Formation Facility at Lead Acid Battery Factory Hitachi Chemical Co., Ltd.

Progress

JCM Project Registration

Reference No. Project Title Registration Date
VN010 Installation of Container Formation Facility at Lead Acid Battery Factory of Hitachi Chemical Energy Technology (Vietnam) Co., Ltd. 28 May 2019